Drill Bushing 3201195802 | High-Precision for Hydraulic Rock Drills

Part Number: 3201195802
  • Technical Specifications:
    • Material: Phosphor bronze (ASTM B148 C51000)
    • Hardness: HB170-190
    • Tolerance: IT5 dimensional tolerance (ISO 286-1)
    • Radial Runout: 0.02mm maximum
  • Design Features:
    • Lubrication: Integral spiral grooves for oil distribution
    • Compatibility: R38 drill shanks (ISO 10424-1)
    • Surface Treatment: Polished (Ra 0.8μm)
  • Performance Metrics:
    • Operating Pressure: 25MPa (3626 psi)
    • Service Life: 400,000 cycles under rated conditions
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High-Precision Drill Bushing for Hydraulic Rock Drills
This drill bushing is engineered to guide drill shanks in hydraulic rock drills, ensuring stable alignment and reducing wear during high-speed drilling operations. Constructed from phosphor bronze (ASTM B148 C51000), it combines low friction with high compressive strength, making it ideal for abrasive mining environments.

 

Key Performance Attributes
  • Material & Durability:
    • Phosphor bronze (94% copper, 6% tin) provides excellent wear resistance and thermal conductivity, minimizing heat buildup in continuous use. Its HB170-190 hardness balances ductility and strength, preventing deformation under lateral loads from drill bit vibration .
    • The material’s natural corrosion resistance ensures performance stability in damp underground mines, while the polished surface (Ra 0.8μm) reduces friction-induced wear on mating shanks.
  • Precision Engineering:
    • IT5 dimensional tolerance (ISO 286-1) and 0.02mm maximum radial runout ensure consistent alignment with R38 drill shanks (ISO 10424-1). This precision reduces uneven wear on both the bushing and shank, extending service intervals by 35% compared to standard bushings .
    • Integral spiral lubrication grooves distribute grease evenly, maintaining a protective film even under heavy loads and temperature fluctuations (-25°C to +120°C).
  • Operational Reliability:
    • Rated for 400,000 cycles under standard drilling conditions, it withstands the repetitive forces of rock drill impact mechanisms. The bushing’s press-fit design ensures secure installation in drill housings, simplifying replacement and maintenance .

 

Applications
  • Hydraulic Rock Drills: Essential for guiding R38 drill shanks in rotary and impact drilling mechanisms.
  • Mining Equipment: Compatible with tunneling machines, quarry drills, and mineral exploration rigs requiring precision shank alignment.