Impact Filter Element C1200050561 is a critical hydraulic filtration component for Hydraulic Rock Drills. It is engineered for heavy-duty mining impurity removal and impact system protection. For instance, it filters hydraulic oil in underground drill impact mechanisms. Additionally, it purifies oil in open-pit drill hydraulic power units.
Mining environments pose severe challenges for drill impact filter elements. First, low filtration precision allows impurities to damage hydraulic components. Second, 40G continuous vibration loosens seals and causes oil leakage. Third, high dust levels clog filter media and reduce flow rate. Fourth, extreme temperature swings affect filter media stability and sealing performance. Fifth, low dirt-holding capacity leads to frequent replacement and downtime.
These issues often lead to filter malfunction. For example, a clogged filter causes pressure buildup and impact mechanism failure. As a result, costly downtime and hydraulic component damage occur. Yet, Impact Filter Element C1200050561 solves these pain points with robust design.
First, its high-efficiency glass fiber filter media delivers exceptional filtration precision. Moreover, it achieves 5μm absolute filtration to capture micro-impurities. This outperforms standard paper filters by 250% in impurity removal. Consequently, hydraulic system cleanliness improves significantly.
Second, the 304 stainless steel filter frame + reinforced metal mesh ensures structural stability. Notably, it withstands 40G vibration without deformation. This maintains filter integrity and prevents media collapse. As a result, service life extends by 200% vs. standard filter elements.
Third, the fluororubber sealing ring + anti-corrosion ABS end cap offers superior sealing. This outperforms nitrile rubber seals by 60% in oil resistance. Furthermore, it prevents oil leakage and air ingress. This avoids hydraulic system contamination and pressure loss.
Fourth, the high-density glass fiber media provides 200g dirt-holding capacity. Importantly, it maintains ≤0.08MPa pressure drop during long-term use. This eliminates frequent filter replacement and unplanned downtime. This enhances overall hydraulic system efficiency.
Fifth, the impact filter element tolerates extreme temperatures (-30°C~100°C). On top of that, it retains filtration performance and media stability in all conditions. This eliminates media brittleness or softening risks in harsh mines.
Unlike generic industrial filter elements, this model is purpose-built for drills. Specifically, the 5μm precision targets impact mechanism component protection demands. Additionally, the high dirt-holding capacity addresses mining dust contamination risks. These features align with real mining demands. As a result, it outperforms standard filters by 180% in service life. This cuts replacement costs and operational downtime.
Our manufacturing process uses precision pleating and ultrasonic sealing. Furthermore, it involves filtration efficiency testing and pressure drop verification. Each unit undergoes 5μm precision trials and 40G vibration checks. Notably, no performance degradation is allowed before shipment.
The filter element operates reliably in all extreme mining conditions. Moreover, the glass fiber media endures 2000-hour continuous filtration tests. No clogging or performance loss occurs during this period. Additionally, the fluororubber seal remains intact for 18+ months.
The snap-on installation design integrates seamlessly with drill filter housings. It requires only standard tools for fitting. Consequently, maintenance teams complete replacement in 8 minutes. This minimizes operational downtime.
Our quality team conducts strict ISO 9001 verification for every unit. For example, tests include filtration precision checks, dirt-holding capacity trials and corrosion tests. Sealing performance is also verified. Importantly, it complies with ISO 16889 filtration standards and mining hydraulic system regulations.
It ensures clean hydraulic oil supply to drill impact mechanisms. Additionally, it extends the service life of mating hydraulic valves and pumps by 90%. Overall, it delivers cost-effective, industrial-grade reliability. It minimizes downtime from filter-related failures. As a result, this maximizes operational efficiency and project profitability.
