Diaphragm 3201195384 | High-Flexibility for Hydraulic Rock Drills

Part Number: 3201195384
  • Technical Specifications:
    • Material: FKM rubber (75 Shore A, ASTM D2000) with nylon fabric reinforcement
    • Elongation: 500% (minimum, ASTM D412)
    • Tolerance: IT10 dimensional tolerance (ISO 286-1)
    • Compatibility: Mineral oil, water-glycol hydraulic fluids
  • Design Features:
    • Structure: Single-layer diaphragm with molded mounting edge
    • Installation: Drop-in fit for control valves and pressure chambers
    • Certification: ISO 10771-1 compliant (hydraulic fluid power diaphragms)
  • Performance Metrics:
    • Maximum Pressure: 16MPa (2321 psi)
    • Temperature Range: -20°C to +120°C (-4°F to +248°F)
    • Service Life: 100,000 cycles under rated conditions
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High-Flexibility Diaphragm for Hydraulic Rock Drills
This diaphragm is engineered to regulate fluid flow in hydraulic rock drill control valves, providing precise pressure response in high-vibration mining environments. Constructed from FKM rubber with nylon fabric reinforcement, it combines exceptional flexibility with resistance to hydraulic fluids and extreme temperatures.

 

Key Performance Attributes

 

  • Material & Durability:
    • FKM rubber (fluorocarbon elastomer) offers superior resistance to mineral oils, oxidation, and high temperatures compared to standard nitrile rubber. Its 75 Shore A hardness balances flexibility and structural integrity, maintaining sealing contact under dynamic pressure fluctuations .
    • Nylon fabric reinforcement enhances tear resistance by 40% compared to non-reinforced diaphragms, preventing failure during repetitive flexing (500% elongation capacity per ASTM D412) .
  • Function & Precision:
    • The single-layer design provides responsive pressure actuation, critical for controlling flow in rock drill hydraulic circuits. IT10 dimensional tolerance ensures consistent fit in valve assemblies, reducing performance variability across installations .
  • Operational Reliability:
    • Rated for 100,000 cycles under standard conditions, it withstands the repetitive motion of valve actuation. The -20°C to +120°C temperature range ensures stability in cold underground mines and high-heat zones near drill motors .
    • Compatible with common hydraulic fluids (mineral oil, water-glycol), it maintains elasticity and sealing performance even after prolonged exposure to system contaminants .

 

Applications

 

  • Hydraulic Rock Drills: Essential for pressure regulation in control valves, pilot-operated cylinders, and fluid reservoirs.
  • Mining Equipment: Compatible with tunneling machines, quarry drills, and exploration rigs requiring flexible hydraulic diaphragms.