Lock Plate 15068658 | High-Strength 5140 Alloy Steel for Piston Assembly Securement

Part Number: 15068658
  • Material: 5140 alloy steel (heat-treated, 36-42 HRC)
  • Dimensions:
    • Outer Diameter:
    • Inner Diameter:
    • Thickness:
    • Mounting Holes: 4 × M8 (45 mm bolt circle diameter)
  • Performance:
    • Torque Retention: 40-50 N·m after 10,000 vibration cycles
    • Tensile Strength: 1000 MPa
    • Fatigue Resistance: 10⁶ cycles at 50% of tensile strength
  • Design Features:
    • 60° serrated edges for anti-slip engagement
    • Symmetric hole pattern for uniform clamping force
    • Chamfered inner edge to prevent piston damage
  • Compliance: ISO 10100 (hydraulic cylinders), ISO 6892-1 (tensile testing)
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High-Strength Lock Plate for Hydraulic Breakers
Engineered to secure piston assemblies in high-pressure hydraulic breaker systems, this lock plate ensures reliable vibration resistance and torque retention under extreme operating conditions. Constructed from 5140 alloy steel with a heat-treated finish (36-42 HRC), it withstands cyclic loading and wear, making it ideal for heavy-duty mining and construction equipment.

 

Technical Specifications & Design
The lock plate adheres to ISO 10100 standards for hydraulic cylinders, featuring a 75 mm outer diameter with a 40 mm inner diameter. Its four symmetrically placed M8 mounting holes (45 mm bolt circle diameter) ensure uniform clamping force distribution. The precision-serrated edges (60° angle) create a non-slip engagement with mating surfaces, preventing loosening under vibration.

 

Performance Advantages
  • Vibration Resistance: Maintains 40-50 N·m torque after 10,000 vibration cycles, exceeding industry standards for hydraulic fasteners.
  • High Strength: 1000 MPa tensile strength and 10⁶ cycle fatigue resistance ensure long-term durability in high-stress environments.
  • Wear Protection: 36-42 HRC hardness minimizes abrasion and deformation during repeated use.
  • Precision Fit: Symmetric design and tight tolerances ensure correct alignment during installation, reducing downtime.

 

Applications
  • Hydraulic Breakers: Critical for securing piston assemblies in Sandvik-compatible hydraulic breakers used in mining and quarrying.
  • Shock Absorption Systems: Used in hydraulic rock drills to maintain component alignment under high-frequency vibration.
  • Industrial Machinery: Supports presses and material handling equipment requiring reliable fastener retention.